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RAMON Slab Automatic Secondary Cutting Line System

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RAMON Slab Automatic Secondary Cutting Line System

The RAMON Slab Automatic Secondary Cutting Line System realizes full-process automated operation through automatic identification, cutting, marking spraying and furnace scheduling. It is the first dual-cut automatic cutting production line system in China. The whole system includes flame cutters, roller conveyors, deburring machines, automatic centering systems, robotic marking spraying equipment, laser length measurement, character recognition systems and secondary control software, which achieves a fully automated production layout.

Benefits

Reduces scrap, excess material, and material jams; allows for single-operator cutting, lowering labor costs; and minimizes damage to cutting rolls.

Product Highlights

① Integrates with L1 and MES systems to automatically adjust cutting dimensions based on MES orders;

② Achieves fully automated cutting with Level 1 (automatic slab stop, automatic positioning of the cutting cart, automatic determination of the starting point, and automatic slab delivery after cutting), requiring no manual intervention;

③ Automatically controls the transfer rollers to enable cutting of multiple size specifications;

④ Supports various cutting configurations, including non-equal division cutting, accommodating 2x-size cuts in 1 pass, 3x-size cuts in 2 passes, and 4x-size cuts in 1 or 2 passes, thereby reducing scrap;

⑤ Laser-guided high-precision positioning of the billet head and return of the trolley, eliminating cutting roller damage;

⑥ Laser measurement at the head and tail enables re-measurement of the master blank, with feedback provided to the first cutting station for blank correction;

⑦ A temperature sensor is integrated to expand the thermal expansion and contraction model, dynamically adjusting the thermal compensation value for hot blanks based on different steel grades and dimensions.

Technical Specifications
system utilization rate 90%
Applicable slab specifications Thickness: 200-350mm; Width: 1450-2300mm
Minimum cutting length for qualified billets: 2200mm
Burr removal pass rate 98%
Spray nozzle pass rate 99%
Daily cutting capacity of a single secondary cutting line 3500T/day (customizable based on project requirements)
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