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RAMON Intelligent Casting Platform

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RAMON Intelligent Casting Platform

RAMON Intelligent Casting Platform is based on industrial robot as application integration to achieve the automation and data of ladle platform operation. The robot replaces the operator to carry out a series of work such as assemble/disassemble ladle slide gate oil cylinder automatically, quick load ladle shroud automatically, oxygen blowing and drainage automatically, tundish covering agent-adding automatically, temperature measuring & sampling and hydrogen determination system, etc., which solves a series of technical problems of continuous casting platforms and frees the operators working in the harsh environment on the platform.

RAMON Intelligent Casting Platform

RAMON Intelligent Casting Platform is based on industrial robot as application integration to achieve the automation and data of ladle platform operation. The robot replaces the operator to carry out a series of work such as assemble/disassemble ladle slide gate oil cylinder automatically, quick load ladle shroud automatically, oxygen blowing and drainage automatically, tundish covering agent-adding automatically, temperature measuring & sampling and hydrogen determination system, etc., which solves a series of technical problems of continuous casting platforms and frees the operators working in the harsh environment on the platform.

RAMON Intelligent Casting Platform

RAMON Intelligent Casting Platform is based on industrial robot as application integration to achieve the automation and data of ladle platform operation. The robot replaces the operator to carry out a series of work such as assemble/disassemble ladle slide gate oil cylinder automatically, quick load ladle shroud automatically, oxygen blowing and drainage automatically, tundish covering agent-adding automatically, temperature measuring & sampling and hydrogen determination system, etc., which solves a series of technical problems of continuous casting platforms and frees the operators working in the harsh environment on the platform.

RAMON Intelligent Casting Platform

RAMON Intelligent Casting Platform is based on industrial robot as application integration to achieve the automation and data of ladle platform operation. The robot replaces the operator to carry out a series of work such as assemble/disassemble ladle slide gate oil cylinder automatically, quick load ladle shroud automatically, oxygen blowing and drainage automatically, tundish covering agent-adding automatically, temperature measuring & sampling and hydrogen determination system, etc., which solves a series of technical problems of continuous casting platforms and frees the operators working in the harsh environment on the platform.

RAMON Intelligent Casting Platform

RAMON Intelligent Casting Platform is based on industrial robot as application integration to achieve the automation and data of ladle platform operation. The robot replaces the operator to carry out a series of work such as assemble/disassemble ladle slide gate oil cylinder automatically, quick load ladle shroud automatically, oxygen blowing and drainage automatically, tundish covering agent-adding automatically, temperature measuring & sampling and hydrogen determination system, etc., which solves a series of technical problems of continuous casting platforms and frees the operators working in the harsh environment on the platform.

RAMON Intelligent Casting Platform

RAMON Intelligent Casting Platform is based on industrial robot as application integration to achieve the automation and data of ladle platform operation. The robot replaces the operator to carry out a series of work such as assemble/disassemble ladle slide gate oil cylinder automatically, quick load ladle shroud automatically, oxygen blowing and drainage automatically, tundish covering agent-adding automatically, temperature measuring & sampling and hydrogen determination system, etc., which solves a series of technical problems of continuous casting platforms and frees the operators working in the harsh environment on the platform.

Benefits

  • Safety Benefits

    Robots replace human workers, allowing on-site personnel to stay away from hazardous areas and achieving zero safety risks; safety equals efficiency.

  • Social and Brand Beneffts

    Adopting intelligent production line equipment enhances automation levels, creates a model factory, and boosts the corporate brand.

  • Overall Beneffts

    Approximately USD 1.18 million per year.

Technical Specifications
System Main Technical Indicators Notes
Slide Gate Cylinder Installation and Removal Success Rate ≥ 98%
Slide Gate Cylinder Installation Cycle ≤ 70s
From the start of robot scanning to the installation of the cylinder on the ladle and the robot returning to its original position.
Slide Gate Cylinder Removal Cycle ≤ 70s From the start of robot scanning to the removal of the cylinder and placing it on the swing arm and the robot returning to its original position.
Shroud Installation and Removal Success Rate ≥ 98% Shroud installation and removal, including corresponding bowl cleaning and sealing ring installation.
First Ladle Shroud Installation Cycle ≤ 50s From the beginning of the first steel ladle stabilizing on the steel casting side to the four-axis robot installing the shroud and the ladle preparing to descend.
Ladle Change Shroud Installation Cycle ≤ 130s From the time the four-axis robot starts to remove the shroud to when the new steel ladle is fitted with the shroud, the turntable must rotate 180 degrees within a cycle time of ≤ 50 seconds.
Covering Agent Feeding Success Rate ≥ 98%
Bagged Covering Agent Feeding Cycle ≤ 90s The action cycle starts when the robot begins and ends when the robot grabs the hopper to dump the material package into the tundish hole and returns to its original position.
Bulk Material Covering Agent Addition Capacity ≤ 100kg/min
Temperature Measurement Success Rate ≥ 98%
Temperature Measurement Cycle ≤ 90s The robot moves from its original position, clamps the measuring gun, completes the action, and returns to its original position.
Sampling Success Rate ≥ 98%
Sampling Cycle ≤ 90s The robot moves from its original position, clamps the measuring gun, completes the action, and returns to its original position.
TOS Sampling Success Rate ≥ 98%
TOS Sampling Cycle ≤ 90s completes the action, and returns to its original position, excluding the process of probe detection time.
Hydrogen Determination Success Rate ≥ 98%
Hydrogen Determination Cycle ≤ 90s The robot moves from its original position, clamps the measuring gun, completes the action, and returns to its original position, excluding the process of probe detection time.
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