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RAMON Mold Breakout Prediction System

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RAMON Mold Breakout Prediction System

RAMON Mould Breakout Prediction System is a patented technology developed by RAMON to reduce the loss caused by breakout in steel plants. The system monitors the change trend of copper plate temperature by installing thermocouples on the copper plate of the Mould. Combining the continuous casting process and equipment parameters, the system adopts deep learning and other technologies to establish a visual dynamic Mould heat transfer model, deduce the rationality of continuous casting process and equipment parameters, so as to predict and deal with the cohesive breakout in advance and avoid breakout accidents. Simultaneously, the system can greatly promote the continuous improvement of production process, and improve billet quality and productivity

RAMON Mold Breakout Prediction System

RAMON Mould Breakout Prediction System is a patented technology developed by RAMON to reduce the loss caused by breakout in steel plants. The system monitors the change trend of copper plate temperature by installing thermocouples on the copper plate of the Mould. Combining the continuous casting process and equipment parameters, the system adopts deep learning and other technologies to establish a visual dynamic Mould heat transfer model, deduce the rationality of continuous casting process and equipment parameters, so as to predict and deal with the cohesive breakout in advance and avoid breakout accidents. Simultaneously, the system can greatly promote the continuous improvement of production process, and improve billet quality and productivity

RAMON Mold Breakout Prediction System

RAMON Mould Breakout Prediction System is a patented technology developed by RAMON to reduce the loss caused by breakout in steel plants. The system monitors the change trend of copper plate temperature by installing thermocouples on the copper plate of the Mould. Combining the continuous casting process and equipment parameters, the system adopts deep learning and other technologies to establish a visual dynamic Mould heat transfer model, deduce the rationality of continuous casting process and equipment parameters, so as to predict and deal with the cohesive breakout in advance and avoid breakout accidents. Simultaneously, the system can greatly promote the continuous improvement of production process, and improve billet quality and productivity

Application Scenarios

The Mould expert system can be applied to regular slab, shaped billet, CSP.

Benefits

Prevents steel leakage incidents.

Improves continuous casting production efficiency.

Provides technical support for continuous casting process improvements and billet quality enhancement.

Product Highlights

By integrating multiple systems to establish a data analysis platform, this system enables more precise steel leakage early warnings, facilitates coordinated system responses, and provides diagnostic alerts for secondary risks. It also supports system self-diagnosis and self-adaptation, serving as a powerful tool for improving continuous casting processes and enhancing product quality.

Technical Specifications
Steel bonding leakage alarm rate ≥ 99%; or produce 1.5 million tons of steel with leakage alarm not exceeding 1 time
Steel leakage pre-warning false alarm rate ≤ 5%; or produce 100,000 tons of steel with false alarm not exceeding 3 times
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