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RAMON Scrap Steel Charging Inspection System

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RAMON Scrap Steel Charging Inspection System

The RAMON Intelligent Scrap Steel Charging System addresses industry pain points such as the difficulty of classifying traditional scrap steel categories, significant errors in weight calculations, the lack of a basis for data traceability, and low batching efficiency. By integrating high-definition visual recognition, RFID, intelligent algorithms, and the Industrial Internet of Things (IIoT), it enables real-time collection, precise identification, automatic linking, and end-to-end traceability of the three core data categories—bin number, material type, and weight—during the scrap steel charging process. By providing integrated data support for intelligent steelmaking batching, accurate cost accounting, and efficient production scheduling, it serves as a core supporting system for the construction of smart steelmaking plants.The system can be widely applied to the charging process at various scrap yards within steel mills. Once deployed, it can drive a shift in scrap management from a “manual, experience-based” approach to a “datadriven” one, enhancing the intelligence of steelmaking batching and the stability of molten steel quality. At the same time, it provides accurate and traceable data analysis for production scheduling, cost analysis, and quality control, helping steel mills achieve cost reduction, efficiency gains, and end-to-end intelligent upgrades. It serves as a key enabler for the digital and intelligent transformation of the steel industry.

Product Highlights

The system is deeply integrated with the mainstream scrap transfer process involving indoor overhead crane magnetic suckers and scrap hoppers in steel mills. It supports customized hardware deployment and software development tailored to the layout of the plant’s scrap yard and the specific characteristics of loading points, enabling comprehensive visual data collection in charging areas, parallel identification across multiple workstations, and seamless cross-system data exchange. Relying on highprecision recognition algorithms derived from the same source as the intelligent scrap steel grading system, it can automatically grade over 30 types of scrap steel, including sheared scrap, standard bales, slag steel, Grade 1 scrap, and alloy scrap. It also accurately identifies anomalies such as oversized scrap, slag, hazardous materials, and impurities. Combined with overhead crane load cells, it provides precise weight statistics, with data accuracy and recognition efficiency tailored to the fast-paced rhythm of industrial operations.

① Obtain accurate data on scrap steel charged into the furnace, implement scrap steel control measures, and achieve scientific steelmaking;

② Break down scrap steel costs to the level of each furnace to refine the granularity of cost management.

Technical Specifications
Charging Detection Accuracy 99.8%
Relative Error of Wet-Basis Scrap Pile Weight per Measurement < 5‰
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