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RAMON Automatic Billet Run-Out Control System

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RAMON Automatic Billet Run-Out Control System

The system is a comprehensive system integrating continuous casting secondary system, quality determination and other sub-systems, based on machine vision, intelligent sensors, AI-based control. Through image collection, intelligent analysis and intelligent decision-making, it realizes digital control of billet casting; through a variety of sensors, to achieve billet positioning control, position detection of steel moving machine, reasonable and orderly control of different sections of roller conveyor and the operation of spraying machine, and realizes billet casting intelligence and continuous casting production visualization.

Benefits

  • Labor Cost Optimization

    Significantly reduces the number of on-site personnel, lowers safety management costs for high-temperature and high-risk positions, and achieves increased efficiency with fewer staff. After implementation at a certain steel mill, the P2+P3 control room reduced its three-shift staffing by 9 persons;

  • Energy and Spare Parts Cost Reduction

    Rollers operate on demand, reducing energy consumption in the conveying process by 60% and lowering the consumption of core spare parts such as motors and rollers by 20%, significantly reducing production line operating costs;

  • Quality Improvement, Waste Reduction, and Revenue Growth

    Precise identification of abnormal billets reduces scrap from cutting, improving billet yield; eliminates accidents such as billet jams and equipment collisions, minimizing losses from unplanned downtime;
    Annual comprehensive efficiency gains per production line can exceed USD 441,900;

  • Full Unleashing of Production Capacity

    Optimal conveying control shortens process transition times, stably supports continuous production at high pull speeds, and maximizes production line utilization rates.

Product Highlights

① Fully automated intelligent control throughout the entire process;

② High-precision tracking and comprehensive safety protection;

Technical Specifications
Automatic utilization rate of post-cut slab conveyance Dynamic scheduling automatic utilization rate ≥ 98%(Linkage of all on-site slab conveying equipment such as roller tables, cooling beds, hot transfer rollers and crane positioning
Slab tracking accuracy ±100mm
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