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RAMON Automatic Argon Bottom Blowing Control System for Ladle

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RAMON Automatic Argon Bottom Blowing Control System for Ladle

The system operates dynamically following production rhythms. It captures real-time images of argon bubbling, identifies stirring intensity and implements intelligent soft blowing. The argon flow is adjusted dynamically for precise stirring, boosting molten steel purity, cutting energy consumption and reducing operator workload.

RAMON Automatic Argon Bottom Blowing Control System for Ladle

The system operates dynamically following production rhythms. It captures real-time images of argon bubbling, identifies stirring intensity and implements intelligent soft blowing. The argon flow is adjusted dynamically for precise stirring, boosting molten steel purity, cutting energy consumption and reducing operator workload.

Benefits

  • Improved molten steel purity

    Intelligent soft blowing with precise control effectively prevents oxidation of exposed molten steel and reduces the formation of inclusions.

  • Reduced labor intensity

    Automated argon blowing replaces manual adjustments, allowing operators to stay away from high-temperature and dusty hazardous areas.

  • Ensured personnel safety

    Risks of burns and dust-related injuries are eliminated, improving the working environment.

  • Improved detection and control accuracy

    Argon blowing detection accuracy ≥98%, with molten steel area deviation controlled within ±10% of the set value.

  • Stabilized production takt

    Automated control reduces manual intervention time, ensuring smooth transitions between refining processes.

  • Reduced argon consumption

    Precise regulation prevents over-blowing, achieving energy savings and cost reduction.

Product Highlights

  • Deep learning image recognition

    Models are trained based on argon flower patterns to accurately identify the exposed surface area of molten steel during the soft blowing stage, replacing manual visual inspection.

  • High-temperature imaging system

    The camera features dual water-and-air cooling and a lens anti-slag buildup function, operating reliably in temperatures ranging from -20°C to 125°C.

  • Phased automatic control

    Strong and medium blowing are automatically adjusted according to preset flow rates, while argon flow during the soft blowing phase is dynamically adjusted based on image detection results.

  • Remote visualization

    Operators can view real-time argon blowing images from inside the control room, eliminating the need for frequent trips to the furnace.

  • Rapid response closed-loop control

    System response time ≤50 ms, detection accuracy ±10%, enabling precise regulation.

  • Standardized operating procedures

    Human errors are eliminated, ensuring consistent argon blowing results for every furnace.

Technical Specifications
Item Indicators Remarks
Camera environment temperature -20° C~125° C
System response time ≤50ms
Control accuracy ±10% The molten steel area is within ±10% of the set value
Argon purging control success rate 98%
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